US Manufacturing Company

Automated Production Scheduling Cuts Idle Time by 5% for US Supplement Manufacturer

Production idle time reduction

Automated

Line and packaging switching

The Challenge

Continuous Order Streams Created Idle Time as Lines Waited Between Incompatible Runs

The company needed to automate scheduling for a factory producing health and dietary supplements, requiring intelligent management of continuous order streams across multiple production lines and packaging options.

Our Approach

Automated Scheduler Intelligently Routes Orders Across Lines, Minimising Switching Downtime

Blindspot developed an automated scheduler that intelligently switches between production lines and packaging options while minimising idle time, made available on-demand to the client.

Results

Production Idle Time Reduced by 5% Through Optimised Line and Packaging Switching

Production line idle time was reduced by 5%. The system enables dynamic switching between manufacturing lines and product packaging configurations, minimising unproductive downtime across the continuous order flow.

Bednar FMT: AI Optimization of Production Planning Enabled Annual Revenue Growth of $1.9M

After transitioning to line-based manufacturing, Bednar FMT replaced hours of manual planning with a system that evaluates millions of scenarios in seconds — enabling one planner to do the work of three and unlocking $1.9M in additional annual demand.

$1.9M Potential revenue increase

Hyundai Saves 540 Thousand USD Annually with Optimized Production Scheduling and Paint Shop Operations

Smart scheduling algorithms eliminated paint shop inefficiencies and welding bottlenecks across a 1,400-vehicles-per-day production line, delivering $540,000 in annual savings with a 3-month ROI.

$540K Annual savings

Zuty: Becoming the European Market Leader in Paint-by-Numbers, Diamond Painting, and Dot Painting Within One Week

Blindspot built three integrated systems — an internal operations platform, a computer vision design application, and a multi-market e-shop — enabling Zuty to add 7,000+ product templates in a week and dominate the European market.

7,000+ Templates added in one week

Next Steps

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